Alvision-Tex

Textile

Issue

  • Manual tracking of production output leads to inaccuracies and inefficiencies in the garment manufacturing process.
  • The lack of real-time production data for each operator hampers the ability to make immediate improvements and adjustments.
  • Difficulty in managing and optimising the productivity of a large number of operators (e.g., 40 operators in a process).

 Our Objective

  • To provide a highly accurate, real-time solution for counting production units in the garment manufacturing industry.
  • To leverage advanced computer vision technology to generate hourly production data for each operator, enhancing operational transparency and efficiency.
  • To enable manufacturers to quickly identify bottlenecks, optimise operator productivity, and make data-driven decisions to improve overall production performance.

 Solutions

  • Accurate Unit Counting with Computer Vision:
    • Utilises state-of-the-art computer vision technology to count the number of units produced by each operator, ensuring high accuracy and minimising manual errors.
  • Real-Time Production Data:
    • Offers real-time, hourly updates on production data for each operator, providing a clear overview of manufacturing progress and enabling immediate adjustments.
  • Productivity Optimisation for Operators:
    • Analyses production data to identify productivity trends and bottlenecks among operators, facilitating targeted improvements and balanced workload distribution.
  • Automated Reporting:
    • Generates automated, detailed reports on production metrics, allowing for easy tracking of performance, identification of improvement areas, and reporting to stakeholders.
  • Scalable to Multiple Operators:
    • Designed to effortlessly manage and monitor the productivity of a large number of operators, it is scalable to accommodate processes involving 40 or more operators.